Pulse Arc and TIG Welding in the Dental Lab: Achieve Perfect Welds with WeldIQ™ Digital Control

In precision welding, control is everything—especially when repairing appliances. The ability to fine-tune energy delivery can be the difference between a flawless weld and a compromised joint. Orion’s WeldIQ technology revolutionizes welding by giving Certified Dental Technicians complete digital control over every aspect of the welding process. From energy penetration to wave form and ignition, WeldIQ empowers CDT's to craft perfect, repeatable welds with unmatched precision.

Digital Control for Ultimate Precision

Unlike other welders that rely on preset, mechanical energy outputs, WeldIQ provides absolute digital control. CDT's can “massage” the energy before it reaches the workpiece, tailoring every pulse to the specific requirements of the material and application. This level of control is particularly critical in TIG welding, where consistency, penetration, and heat management are paramount.

WeldIQ breaks energy control into three core components: Agitation, Wave Form, and Ignition. Each of these settings allows the operator to adjust the welding process to achieve optimal results.

Agitation: Fine-Tuning Penetration

Agitation lets you control how deeply the energy penetrates the workpiece. WeldIQ offers four penetration settings:

• Soft (90%) – Reduced penetration for delicate or thin materials.
• Standard (100%) – Full, standard penetration for typical welds.
• Fine (120%) – Increased penetration for stronger welds without overheating.
• Max (150%) – Maximum penetration for heavy-duty or high-strength applications.

By adjusting agitation, you can balance penetration, heat, and precision to match the unique requirements of each project. This flexibility ensures cleaner welds, reduced material distortion, and greater overall control.

Wave Form: Controlling Energy Delivery

Wave Form lets CDT's define how energy is released over the duration of the weld. WeldIQ offers three options: Classic, Square, and Triangle. Each wave form delivers energy differently, providing nuanced control over arc behavior and heat distribution.

This feature is typically found only in larger TIG welders and high-end laser welders. Many other pulse arc welder brands omit this flexibility, limiting the your ability to optimize weld quality. With WeldIQ, the choice of wave form becomes a powerful tool for creating welds that are precise, clean, and consistent across a variety of materials and thicknesses.

Ignition Modes: Precision or Tip Saver

WeldIQ also provides two distinct ignition modes:

• Precision Mode – Ideal when weld ignition must be tightly controlled. The weld begins while the electrode is in contact with the workpiece, providing maximum accuracy. This mode causes the electrode to work harder, which may lead to faster wear, but ensures precision where it matters most.
• Tip Saver Mode – Designed for situations where ultimate precision is not critical. The electrode is lifted away from the workpiece, allowing the energy to arc to the nearest contact point. This reduces electrode wear and extends operational life while maintaining reliable welds.

By offering these options, WeldIQ allows CDT's to choose the best ignition method for their application, balancing precision and longevity as needed.

The Orion 200x Advantage

The Orion 200x pulse arc welder is the only machine on the market that combines Smart Energy Release, Tru-Fire Technology, and WeldIQ. No other brand offers the same degree of digital energy control or advanced design. This combination allows CDT's to fine-tune every aspect of the weld, from energy delivery and penetration to wave form and ignition timing.

Smart Energy Release ensures that only the energy required for each weld is delivered, minimizing heat and wear on the welder’s internal components. Tru-Fire Technology optimizes ignition for consistency and repeatability. Together with WeldIQ, these technologies give CDT's unprecedented control over their welding process, setting a new standard in both pulse arc welding and TIG welding.

Why WeldIQ™ Matters

For professionals working with delicate materials, high-strength alloys, or complex assemblies, the difference between a good weld and a perfect weld comes down to precision. WeldIQ’s digital controls enable repeatable, high-quality welds with reduced material distortion, cleaner joints, and more predictable outcomes.

Dental lab technicians no longer need to rely on guesswork or compensate for inconsistencies in their equipment. Every weld is repeatable, every pulse is controlled, and every arc behaves predictably. This consistency improves productivity, reduces material waste, and ensures superior results across a range of welding applications.

Backed by Innovation and Reliability

Orion’s commitment to engineering excellence doesn’t stop at advanced features. The Orion 200x is built for durability, efficiency, and long-term performance, providing peace of mind to professional welders who demand reliability. By combining WeldIQ, Smart Energy Release, and Tru-Fire Technology, Orion offers the ultimate tool for both pulse arc and TIG welding applications.

Conclusion

Precision welding demands precision tools. With WeldIQ, CDT's gain digital control over agitation, wave form, and ignition, allowing them to create welds that are clean, consistent, and precisely tailored to the task at hand. Paired with Smart Energy Release and Tru-Fire Technology, the Orion 200x pulse arc welder delivers unmatched control, efficiency, and reliability.

For welding professionals seeking perfect welds in pulse arc or TIG welding, the Orion 200x isn’t just a welder—it’s a complete solution that elevates every aspect of the welding process, from energy delivery to electrode longevity. With WeldIQ, you don’t just weld—you craft precision.